OUR PHILOSOPHY Currently, the malted products market is dominated by large‐scale producers located in the western United States and Europe. They ship millions of pounds of 2‐row and 6‐row barley on an annual basis to clients on every continent. These mass operations require all grain to be purchased on a global-commodities market and shipped thousands of miles. As a result, an enormous amount of fossil fuel, water, and petrochemicals(1) are used to produce a majority of the craft brew currently consumed throughout the world.
We are the alternative to these practices. We have personal relationships with local farmers and regional brewers. By supporting the local farming economy, we provide guaranteed returns on an annual basis. We work closely with our farmers to implement best management practices (BMPs) that reduce sediment and nutrient loading to the adjacent streams and waterways. As a result, the average number of food miles(2) associated with each batch of malt will be reduced from 3,000 miles to 300 miles. This equates to a reduction of 4.5 tons of carbon emissions for every truckload of grain(3).
- Petrochemicals – any chemical derived from petroleum sources including a large number of pesticides, insecticides and fungicide commonly used in large‐scale farming operations.
- Food miles – the distance food is transported from the time of its production until it reaches the consumer.
- Calculation based on 40,000 lb capacity of a typical 18‐wheeler averaging 6 miles per gallon.
In the beginning, the learning curve was steep. We dove into agriculture production schedules, variety trials, malting procedures, and the global commodity market to wrap our arms around all the facets of creating locally produced malt. Thankfully, we were able to reach out to the North Carolina Agricultural Extension Agency, United States Department of Agriculture, and Carolina Farm Stewardship Association, who connected us to farmers, grain brokers, and researchers. After we established these invaluable relationships, we focused on malting techniques and production methodologies currently in use throughout the United States. This led us to Rick Wasmund and the Copper Fox Distillery in Sperryville, VA.
Rick, his mom, and business partner, Sean, produce malt for their award-winning whisky using traditional floor-malting techniques. They worked with researchers at Virginia Tech to select Thoroughbred barley, a locally sourced, 6-row variety as the primary grain for their production. During a training session at their facility, we learned the logistics of malt production and storage. We left therer determined to produce high-quality malt the old-fashioned way – on the floor. We came back from that Virginia trip with 200 pounds of smoked malt, which we used in a number of homebrew trials. While the smokiness proved a bit overpowering (think liquid cigar!), the body, mouthfeel, and overall brewing efficiency observed during these trials helped propel us closer to developing the concept of a local malt house.
As we moved into to 2011, we spoke to a number of local brewers to gauge interest in the use of 6-row barley. Positive feedback from these conversations proved invaluable and we began to recruit investors. As of this writing, we’ve been moving through permitting and logistics as we head into the summer. More to come as we continue on our quest …
Like Brent, I spent quite a bit of time getting degrees and working in the consulting world. After a stint helping to operate a biofuels business I realized that starting my own sustainable business was where my passion was evolving. The burgeoning beer boom in Asheville seemed like an obvious draw for many reasons. The most important fact being it was an opportunity to help local craft brewers stand apart from the rest of the country by offering a locally sourced product. When I am not working with malt, you might be able to find me out running on one of the many trails in Western NC.